Изготовление мангала из металла

Мангал из металла

Бесспорно, что практически каждому известен вкус замечательных кулинарных изысков, приготовленных на мангле. И это не только традиционные шашлыки, но и: всевозможные колбасные изделия, овощи или грибы, птица или рыбный улов и так далее. Однако вкус и качество любого из приготовляемых продуктов напрямую зависят от конструкции мангала – этого специфического приспособления, предназначенного именно для шашлыка.

Как правило, стандартные типовые мангалы представляют собой простой металлический короб с правильно выдержанными размерами конфигурации.

Основными преимуществами мангалов из металла являются:

  • предельная элементарность конструкций;
  • отсутствие дефицитных материалов;
  • минимальные финансовые затраты.

Вполне естественно, что мангал всегда можно просто купить, поинтересовавшись в интернете: сколько стоит подобное изделие. Но гораздо интереснее, да и практичнее – изготовить мангал из металла непременно своими руками.

Все самодельные металлические конструкции можно разделить на три основные группы:

  • разборные, которые изготовляются абсолютно без сварки;
  • изделия, требующие применения сварочных работ;
  • устройства, имеющие необычные формы и изготовленные из подходящих подручных средств.
Виды металлических мангалов

Кроме того, по своим конструкционным особенностям мангалы из железа могут быть:

  • раскладные;
  • передвижные или переносные;
  • стационарные.

Найти наиболее приемлемые для повторения чертежи мангала из металла не составит особого труда, так как их предостаточно на просторах интернета. Но при выборе подходящего проекта необходимо учитывать, что будущий мангал должен эффективно решать ряд поставленных задач.

Назначение мангала

Все перечисленные выше задачи могут быть успешно решены, если сделать мангал с размерами, которые имеют рекомендуемые оптимальные значения.

Оптимальные размеры металлических конструкций

Размеры, считающиеся оптимальными, выверены временем, а также проверены практикой. И при самостоятельном изготовлении следует придерживаться именно этих рекомендуемых значений. Всегда, как правило, учитывается величина трех параметров: длины, глубины и его ширины. Высота не регламентируется, ибо она выбирается совершенно произвольно.

Ширина

Этот параметр взаимосвязан только с длиной имеющихся шампуров. Поэтому любая понравившаяся конструкция, взятая за образец, может быть безболезненно видоизменена по ширине. Если имеются стандартные шампуры, то размера ширины мангала в диапазоне от min = 25 см до max = 40 см будет вполне достаточно. Такая ширина не только обеспечит устойчивое расположение шампуров, но и создаст идеальные условия для равномерной обжарки продуктов. Самодельные шампуры с размерами, которые отличаются от стандартов – применять крайне нежелательно, так как в этом случае эффективность мангала существенно понизится.

Длина

Опытным путем доказано, что наиболее приемлемое взаиморасположение шампуров будет равно соотношению: 10 шт. на один погонный метр. Поэтому между соседними шампурами выдерживается расстояние ~ 10 см. На основании этой аксиомы и высчитывается длина будущего мангала.

Размеры мангала
Следует заметить, что для среднестатистической скромной компании – вполне идеальный мангал может иметь длину всего 500–700 мм. Сделанный с такими скромными габаритами, он, безусловно, очень удобен в эксплуатации

Глубина

Очень значимым фактором, который напрямую влияет на качество приготовляемого шашлыка, считается глубина. От этого параметра непосредственно зависит равномерность и количество жара, подаваемого на приготовляемые продукты. Поэтому глубина четко регламентируется определенными размерами, находящимися в пределах 15–20 сантиметров. При наименьших значениях глубины пища непременно подгорит, а при больших – явно не прожарится.

Высота

Высота изделия подбирается сугубо индивидуально, хотя в среднем она составляет величину около одного метра. Мобильные конструкции обычно делают со сменными ножками разной длины, которые дают возможность регулировать высоту мангала в зависимости от обстоятельств. У таких разборных мангалов присутствуют:

  • Укороченные ножки – используют при транспортировке. Их длина определяется габаритами грузового отсека транспортного средства, которое служит для перевозки.
  • Удлиненные ножки – обеспечивают максимальную комфортность при деятельности в стационарных условиях, например, на даче или приусадебном участке.

Вполне естественно, что все данные советы носят исключительно рекомендательный характер, но их следует учитывать при сотворении мангалов своими руками.

Необходимо упомянуть и об исходных материалах, которые используются при изготовлении металлических конструкций.

  • Нержавеющая сталь – идеальный материал. Изделия из этой стали не боятся коррозии, не требуют покраски, отлично смотрятся и достаточно долговечны. Единственный минус – относительно высокая стоимость.
  • Сталь жаропрочная – самый распространенный материал, который используется при изготовлении мангалов многими профессионалами. Эта сталь свободно выдерживает высокие температуры, и поэтому изделия из нее отличаются существенной долговечностью.
  • Железо листовое – очень бюджетный вариант, но абсолютно нежелательный. Сделанный из железа мангал активно ржавеет и быстро прогорает. Тем не менее и такой вариант вполне возможен.
  • Чугун – элитный материал для изготовления стационарного мангала, барбекю, простой печи или печи с коптильней. Конструкции из чугуна всегда презентабельно выглядят, надежны и долговечны. Однако изготовить из него мангал в домашней обстановке вряд ли получится, и поэтому подобные чугунные изделия делают только в промышленных условиях.
  • Сталь оцинкованная достаточно часто применяется при изготовлении мангалов из металла, хотя и существует много споров о ее вредных свойствах.

Толщина используемого металла не должна быть менее 3 мм, а рекомендуемое ее значение равно – 5 мм.

Популярные конструкции

Многие существующие образцы из металла отлично подходят для изготовления своими руками. Рассмотрим самые удачные и востребованные варианты.

Разборный без крепежа

Схема уникального разборного мангала представлена ниже. Конструкция примечательна тем, что для ее изготовления потребуется абсолютный минимум инструментов и материалов. Необходимо следующее: лист металла и обычная болгарка.

Мангал разборный без крепежа
Технология создания такого складного изделия до предела элементарна и состоит всего из нескольких простых действий

Делается разметка листового металла и производится раскрой необходимых деталей. Для облегчения этого процесса можно вычертить будущие детали сначала на картоне или тонком текстолите. Это позволит получить шаблоны, которые окажутся весьма полезными при раскрое металлических листов.

Далее вырезаются:

Торцевая стенка мангала
Боковая стенка мангала
Днище мангала

В итоге наличествуют:

  • торцевые стенки – 2 шт.;
  • боковые стенки – 2 шт.;
  • днище – 1 шт.

Ширина сборочных пазов на торцевых и боковых стенках равна толщине металлических листов с припуском + 5 мм. Это обеспечит не только надежное взаимное зацепление комплектующих элементов, но и облегчит их сборку.

Ступенчатые выемки на боковых стенках предназначены для того, чтобы можно было регулировать высоту расположения шампуров над углями. Собирают мангал по следующей схеме:

  • соединяются днище и боковые стенки, то есть ушки днища просто вставляются в прорези стенок;
  • затем соединяются торцевые и боковые панели. Для этого используются пропиленные сборочные пазы.

На этом сборка складного мангала заканчивается, и устройство готово к эксплуатации.

Этот правильно собранный мангал из металла будет выглядеть следующим образом:

Собранный мангал

Подобные конструкции разборных мангалов очень популярны у любителей шашлыков, так как они несложны в изготовлении, относительно недороги и предельно мобильны, а главное – не требуют никаких сварочных работ.

Еще один интересный мангал из металла, который сбирается без применения сварки, будет рассмотрен ниже. Его устройство немного сложнее, но процесс изготовления не вызывает особых трудностей.

Разборный с крепежом

Эта конструкция разборного мангала тоже очень популярна, так как имеет схожесть с привычными формами обычных мангалов из металла и не требует применения какого-либо сварочного оборудования.

Разборный мангал с крепежом
Фиксация комплектующих элементов производится металлическими шпильками с резьбой и обычными гайками

Процесс изготовления и сборки элементарен:

  • Производится раскрой материала.
  • На вырезанных заготовках формируют необходимые бортики, сверлятся отверстия и отдельно изготовляются шпильки крепления.
  • Затем из торцевых и боковых панелей собирается короб. Способ фиксации стенок показан на виде – «А».
  • Внутрь собранного короба, а именно на загнутые бортики, – укладываются два элемента днища.
  • Вся конструкция проверяется на правильность сопряжения деталей.
  • Вот и все – мангал готов.

Рассмотренные выше изделия вполне можно изготовить с размерами, которые будут отличаться от рекомендованных значений. Но необходимо добиваться, чтобы они имели оптимальные величины.

Для тех, кто обладает сварочными навыками, диапазон выбора конструкций мангалов из металла будет гораздо обширнее. Многочисленные эскизы подобных изделий позволяют запросто выбрать наиболее приемлемые для повторения варианты. Это может быть и мангал простой, а может и многофункциональный, в котором, например, удачно совместятся мангал, казан и дополнительная коптильня. Есть и очень сложные комбинированные комплексы под навесом из металла, имеющие вытяжной зонт, сооруженные на надежном основании и оборудованные площадкой.

Но даже в таких массивных сооружениях – все размеры для мангала из металла должны иметь предельно оптимальные значения.

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